Powroll Motor Performance - Since 1964  

 

 

 

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Powroll

13840 Commercial Lp

Crooked River, OR

97760

 

Mail:

PO Box 920

Redmond OR  97756

 

Phone

541-923-1290

 

Fax

541-923-5637

 

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Powroll - 4 Stroke Performance

 


400EX STOCK SPECIFICATIONS:   

85mm BORE X

70mm STROKE


Powroll products for the Honda TRX400EX

BORE KIT 415cc

87mm forged piston, 10.8:1 compression

A great option for fast-revving power. Better throttle response, more torque and horsepower

INCLUDES: Piston, pin, rings, circlips, headgasket, basegasket

REQUIRES: Boring, rejetting.

00308 H BORE KIT 415CC -- $230.00

Quantity


BORE KIT 440cc

89mm Forged Piston, 11.2:1 Compression

Perfect for riders looking for additional torque and smooth power delivery. Smooth torque, great for tight woods riding.

INCLUDES: Sleeve, piston, pin, rings, circlips, headgasket, basegasket

REQUIRES: Re-sleeving of your cylinder, rejetting.

00314HC H BORE KIT 440CC -- $305.00

Quantity


OVERSIZE FOR 440cc BORE KIT +.020”

89.5mm Forged Piston, 11.2:1 Compression

Oversize for our 440cc bore kit listed above.

INCLUDES: Piston, pin, rings, circlips, headgasket, basegasket

REQUIRES: Must use oversize sleeve provided with any aftermarket 440cc kit.

00314HC-B H BORE KIT 440CC +020 -- $220.00

Quantity


BORE KIT 87mm SHORT DECK HEIGHT FOR 4mm STROKE

87mm Piston, 11.5:1 Compression

Works with any +4mm stroked crank and standard-length rod (piston is 2mm shorter pin-to-deck). Skirted for crank and balancer clearance.  This is the piston we sell with our regular 440cc Bore & Stroke combo.  You can use it as a replacement for that kit, or with other aftermarket +4mm stroker cranks.

INCLUDES: Piston, pin, rings, circlips, headgasket, basegasket

REQUIRES: +4mm Stroked Crank (not included), Boring, rejetting.

00302S H 87mm BORE FOR 4mm STROKE -- $272.00

Quantity

 

4.0mm STROKER WITH POWROLL ‘TOUGH ROD’ - SHORTER ROD - USE ANY 400EX PISTON!

425cc with stock piston, 440cc with 87mm piston, 460cc with 89mm piston

PISTON KIT NOT INCLUDED WITH THIS STROKER - WILL WORK WITH ANY (MODIFIED) 400EX PISTON KIT

This stroker utilizes our super-strong ‘Tough Rod’ (with your stock pin and needle assembly).

The shorter rod allows you to utilize any 400EX piston kit (piston skirt may need to be shortened) and does not require any case or gear modifications.

INCLUDES: New Powroll Tough Rod. Stroke work done on your crank. 

REQUIRES: Your crank pin and needle assembly must be good.  Non-Powroll pistons will need modification to skirt.  Send in your crank for modification.  Download our Stroker Booklet for details.

16092R H STROKE 400EX W TOUGH ROD -- $545.00


Quantity


440cc BORE & STROKE COMBINATION

87mm BORE, +4mm STROKE, 11.5:1 COMPRESSION

This kit provides great overall power increases, with excellent torque and strong pull throughout the power range and very quick rev.  Re-uses your stock rod assembly, so your rod must be good.

INCLUDES: 87mm Bore-In Piston Kit: Piston, pin, rings, circlips, headgasket, basegasket. 4.0mm Stroke, work done on your crank.

REQUIRES: Cylinder boring. Rejetting. Send in your crank for modification.  Download our Stroker Booklet for details.

Note:  Powroll will not install aftermarket rods (other than our Tough Rod shown above) on 400EX cranks - your crank must have a good stock rod assembly (rod, needle assembly and crank pin).  Rod components are not available from Honda (only complete crank assemblies).

00302S-16099LR H BORE-STROKE COMBO 440CC -- $522.00

Quantity

 

RACE GRIND CAMSHAFT

HARDWELD CAM, INCLUDES CORE CHARGE

Lift .350” Intake and .345” Exhaust

Excellent mid to top end increase when used with any of our bore kits or bore and stroke combinations.

This cam has a noticeable increase in top-end power when used with a 440cc or larger displacement engine.

REQUIRES: Send in your good cam core for refund. Hardfaced rockers. High Performance valve springs.

12745-22745G H CAM 400EX (Price incl. core crg of $170.00) -- $350.00

Quantity


HARDFACED ROCKERS

HARDWELD , INCLUDES CORE CHARGE

Highly recommend with any aftermarket camshaft.

REQUIRES: Send in your good rockers for refund.

23001-23001G H HF ROCKERS (Price incl. core crg of $140.00) -- $420.00

Quantity

 

VALVE SPRINGS

Recommended for use with all high-lift 400EX camshafts.

INCLUDES: Stronger inner and outer springs. Titanium Retainers.

24035 H VALVE SPRINGS 400EX -- $120.00

Quantity

 

STAINLESS STEEL VALVES

Increased longevity and better airflow characteristics make these a much better deal than OEM replacements.

Valves are sold each.  Purchase 2 Intake Valves and 2 Exhaust Valves for a complete set of 4.

INTAKE - STANDARD #24514  -- $55.00  Quantity

INTAKE - 1MM OVERSIZE #24514A  -- $55.00   Quantity

EXHAUST - STANDARD #24515  -- $55.00   Quantity

EXHAUST - 1MM OVERSIZE #24515A -- $55.00   Quantity

 

39mm KEIHIN FCR CARB - SPECIAL POWROLL SETUP

This flat-slide pumper carb works exceptionally well throughout the rpm range of the engine, from just off idle to screaming at peak horsepower. With unbelievably crisp throttle response, there’s no other carb that can duplicate it’s performance in a four-stroke (that’s why they come stock on modern four-stroke race bikes and quads.

WHY PURCHASE YOUR FCR CARB FROM POWROLL?

The complex design of the FCR makes setup very important. Every FCR carburetor that Powroll sells goes through a 30-point inspection. Jetting is set for the application, the pump stroke is calibrated; almost an hour of work goes into each of our FCR carbs. You also receive our FCR carb tuning booklet. All this adds up to a carburetor that is truly a ‘bolt on and ride’ setup!

WILL YOU TUNE MY FCR CARB I PURCHASED FROM ANOTHER SOURCE?

Due to the huge variety of possible setups for this carb, we are not able to offer this service.  It is very important to purchase your FCR carburetor from a reliable source - the best option is to purchase your carb kit from the same company that built your other performance parts.  If you are shopping ebay to try and save a few dollars on performance goodies, buy your shiny billet bits, your exhaust system, almost anything else there -- but get your carb from a reliable source -- you'll save money, time and headaches.

Kit Includes:  Prejetted Keihin 49mm Carb with airboot adaptor to work with your stock airbox, custom single throttle cable for use with thumb throttle, additional main jet sizes, installation and jetting instruction booklet.

Recommended For:  Racing and dune engines 415cc and larger.  Trail engines 440cc and larger.

20530 H CARB KIT FCR 400EX -- $600.00

Quantity

 

HOP UP TRICK!

Many aftermarket CDI boxes on the market today are actually stock Honda XR250R boxes!  The unmodified XR250 box will give you about 800 more rpm on top and a faster ignition curve.  You can purchase this directly from your local Honda dealer and save money.

Order:  CDI for Honda XR 250 1992-2004   Part #30410-KCE-671    Want the best price?  Order from Service Honda!

 

PERFORMANCE CLUTCH SPRINGS
Recommended for all performance applications.

16780 H CLUTCH SPGS 400EX -- $21.00

Quantity

 

 

 

 

Powroll Motor Performance

13840 Commercial Lp  Crooked River, OR  97760     Phone (541) 923-1290    Fax  (541) 923-5637

Copyright © 2007 Powroll Inc.  All rights reserved.  All photos and text are the intellectual property of Powroll and cannot be reproduced without permission.

Descriptions and pricing are subject to change without notice.